Trumpf TruLaser Robot 5020 0
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Trumpf TruLaser Robot 5020 1
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Trumpf TruLaser Robot 5020 2
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Trumpf TruLaser Robot 5020 3
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Trumpf TruLaser Robot 5020 4
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Trumpf TruLaser Robot 5020 5
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Trumpf TruLaser Robot 5020 6
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Trumpf TruLaser Robot 5020 7
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Trumpf
TruLaser Robot 5020Used machine

Article number

89-001768

Category

Sheet metal working

Sub Category

Welding system

Location

Extern

Briefly

Year of manuf.

2010

Technical specifications

TruDisk 3302 laser system

- TRUMPF TruDisk 3302 laser system

with a beam quality of 8 mm mrad

- Output power 3300 watts at the workpiece

- Single-cavity laser system

- Beam delivery system comprising an optical assembly for a single light path, a fast switch (50 ms switching time) and a pilot laser including electrical control

- Integrated power supply and real-time capable control system for the evaluation and visualisation of operational data

- Fast laser power control

- TruControl 1000 control system

- CPU with real-time operating system

- 2 USB interfaces

- 24 digital I/O interfaces, 4 of which are for real-time operation

- Storage capacity for 199 laser programmes

- 1 TPB Profibus module EL6731-0010

Integrated intelligent water management (CLK) with water-to-water heat exchanger and display of operating statuses on the control unit

- Safety monitoring in accordance with laser safety class 1, including central safety lock

- Housing for up to 4 laser outputs

- Protection class

IP54


- 10.4" panel computer with TFT touchscreen

- Equipment specification 4C/4V/1xV100/PLW

Extension of the beam path

Plus 1 additional laser light cable output, including interface card

consisting of:

# Optical assembly on base plate with fast switch

# Beam safety switch after coupling, if the output is not connected to an LLK

KUKA Roboter KR 30 HA (High Accuracy) inkl. KRC2

- Six-axis industrial robot mechanism with articulated kinematics

- Base bodies of the movable main assemblies made from light alloy castings

- Three-phase servo drives for 6 degrees of freedom – maintenance-free and protected against overload

- Main axes permanently lubricated, i.e. an oil change is required after 20,000 operating hours at the earliest

- Absolute position measurement

- The K-IRL programming language enables, amongst other things, a flexible programme structure, freely selectable programme/variable names, etc.

- Remote diagnostics module

DKP 400.1 Rotate-Tilt Positioner

- Rotation and tilting of workpiece clamping devices in relation

to the robot’s position

- Fully interpolated integration of the rotation and tilt axes

as the 7th and 8th NC axes

3D clamping plate 800 x 100

- Demmeler System

Clamping of fixtures via 3D worktable, hole pitch 16

mm / grid 50x50 mm 2, SW 800x100

Two-station rotary table

- Manual two-station rotary table, each side of which can accommodate one component clamping fixture

- Light-tight integration into the safety enclosure

- The fixtures are connected via two support rails each

with a 16 mm diameter and 100 mm centre-to-centre hole pattern

- Support tables are not included

Laser Welding Technology Package

- BEO 700021 0p processing optics for laser welding

- Lens with a focal length of f = 200 mm, protective glass cassette for easy replacement of the protective glass

- 0° collimation with defocusing and observation via camera

- CCD camera, monitor, adjustable crosshairs,

camera supply cable, 30 m long, and BNC video cable, 10 m long

- Optics protection via Laval Crossjet and cooling rings for lens optics

- Yoke plate for mounting on a robot flange

- Shielding gas nozzle in perlator form or, optionally, a multi-nozzle

1 LE shielding gas supply module for welding with 1 gas outlet

Standard cabin

- Dimensions (L/W/H) 4800 mm x 7000 mm x 3200 mm

- Automatic sliding door at the front (2000 mm x 2300 mm) for loading and unloading, dual-channel safety limit switch with interlock

- 1 laser safety screen (DIN A4), including frame element in the sliding door

- Cab lighting with 4 double-panel lights (approx. 800 lux)

including one switch and one 230 V socket each on the hinged door and the loading door

The TRUMPF TruLaser Robot 5020-Si is a high-quality 3D laser welding system ?Made in Germany?, designed for precise and automated series production. Equipped with a powerful TruDisk 3302 disc laser (3.3 kW), a KUKA high-accuracy robot and 8 interpolated axes, the system offers maximum flexibility and the highest repeatability. Ideal for small to large series in demanding welding applications.

What makes the system special:

>Powerful TRUMPF TruDisk 3302 disk laser with 3.3 kW
>High-precision KUKA KR 30 HA robot for exact 3D machining
>8-axis system including swivel-tilt positioner for complex components
>Two-station rotary table for fast loading and unloading during production
>Motorised focus adjustment directly via the control system
>Camera monitoring with crosshairs for easy process control
>Collision protection with magnetic clutch ? minimises damage and downtime
>High-quality BEO welding optics with protective glass cassette
>Fully enclosed laser safety cabinet in accordance with Laser Safety Class 1
>Low-maintenance technology with a long-life disc laser and KUKA robotics
>Perfect for automated laser welding of steel, stainless steel and aluminium


The system is an extremely robust and precise solution for companies wishing to manufacture using 3D laser welding professionally and cost-effectively.
David

David Link

Sales Manager - Chipless manufacturing

dlink@gs-wzm.de

+49 8142 4487-125

Subject to prior sale and error excepted

Contact

Gläsener + Schmidt GmbH

Gewerbering 6

82140 Olching

+49 8142 4487-100

info@gs-wzm.de

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